Industrial Automation – Integrated Training in PLC, SCADA, Drives & Control Systems

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Introduction

This course offers a complete understanding of automation systems used in modern industries, combining both theoretical and hands-on exposure to PLC, SCADA, HMI, VFDs, and control technologies. Participants will gain the skills to design, operate, and troubleshoot automated industrial processes using real-time systems. The training aligns with industry needs in manufacturing, oil & gas, automotive, power, and process plants.

Modules and Content

Module 1: Introduction to Industrial Automation
  • Need and evolution of industrial automation
  • Automation vs manual processes
  • Overview of systems: PLC, SCADA, DCS, and Robotics
  • Basics of electrical systems in automation
  • Sensors and transducers
  • Control elements: relays, contactors, switches
  • PLC architecture and components
  • I/O modules, memory types, CPU
  • PLC wiring and field interface
  • Ladder Logic, Function Block, Structured Text
  • Timers, counters, arithmetic, logic instructions
  • Hands-on with Siemens, Allen-Bradley, Delta, Mitsubishi
  • Introduction to HMI
  • Interfacing HMI with PLC
  • Creating user-friendly operator screens
  • SCADA architecture and communication
  • SCADA software (Wonderware, WinCC, iFIX)
  • Animation, alarms, data logging and control
  • Working of VFDs and speed control
  • Motor control wiring and parameter settings
  • PLC integration with VFDs
  • Modbus, Profibus, Profinet, Ethernet/IP
  • Data acquisition and troubleshooting
  • Network configurations for industrial systems
  • Electrical panel design for automation systems
  • Wiring diagrams and component layout
  • Safety and protection standards
  • Complete project (e.g., conveyor system, tank filling, packaging line)
  • System integration using PLC, HMI, VFD & SCADA
  • Documentation, testing, and commissioning

Scope & Advantages

Industrial automation is the foundation of modern production and process industries. Skilled automation engineers are in high demand for their ability to design efficient, safe, and intelligent systems. This course prepares students and professionals for careers in manufacturing, energy, automotive, food processing, oil & gas, robotics, and smart factory implementations, offering vast opportunities both in India and globally.

Reference

  • “Piping Handbook” by Mohinder L. Nayyar ,
  • “Process Piping: The Complete Guide to ASME B31.3” by Charles Becht IV,
  • “Pipe Stress Engineering” by Liang-Chuan Peng and Tsen-Loong Peng
  • “Piping Design Handbook” by John J. McKetta Jr.
  • “The Planning Guide to Piping Design” by Richard Beale and David R. Sherwood